IEST In-Situ Battery Gassing Volume Analyzer (GVM2200)

Introduction: The In-Situ Battery Gassing Volume Analyze(GVM Series) is a pioneering in-situ characterization platform designed for the high-precision, simultaneous mechanical-electrochemical analysis of battery gassing dynamics. Utilizing a state-of-the-art volumetric displacement testing matrix, it records real-time cell volume fluctuations and gas production rates across the entire charge-discharge lifecycle with an exceptional 1 μL resolution. Supporting multi-channel scalability and precision-controlled thermal environments up to 85°C, this system delivers a comprehensive analysis of gassing volume, pressure, and chemical composition to significantly compress battery R&D cycles.

Key Features:

  • Multi-Scale Sample Compatibility: Material Gassing, Single-Layer Stacked Cell Gassing, Small Pouch Cell Gassing, Cylindrical & Prismatic Cell Gassing
  • Flexible Multi-Channel Gassing Testing: Scalable configurations supporting single-channel, dual-channel, and up to 8-channel simultaneous testing.
  • Comprehensive Gassing Analysis: Full-dimensional characterization covering in-situ gas volume, internal pressure, and gas composition.
  • High-Precision In-Situ Coupling: Simultaneous mechanical-electrochemical long-term monitoring with an ultra-fine 1 μL resolution.
  • Wide-Range Temperature Control (20°C–85°C): Stable cyclic water bath thermal management covering ambient to high-temperature environments.
  • Dedicated Synchronous Software: Automatically syncs charge-discharge data with mechanical signals to generate real-time volume and electrical performance curves.
  • Modular Auxiliary Integration: Engineered architecture allows seamless docking with cyclic temperature controllers and peripheral auxiliary systems.

Application:

  • In-Situ Formation Gassing Tracking & Gas Evolution Rate Quantification
  • High-Temperature Accelerated Storage Gassing & Severe Overcharge Gas Evolution Analysis
  • Multi-Stage Electrochemical Cycling Gassing Dynamics & Pressure Variance Characterization
  • Multi-Level Battery Material Screening & Core Composition Gas Chromatography Preparation
  • Slurry Gassing Kinetics & Material Modification Evaluation

Description

1. Principle of Electrode Wetting

The Lucas–Washburn Equation is commonly used to describe the dynamic of liquid absorption in electrode pores, as represented by the equation below:

  • r represents the radius of the capillary (m),
  • σ represents the surface tension of the imbibition fluid (N/m),
  • η represents the viscosity of the imbibition fluid (Pa*s),
  • θ represents the contact angle of the wet phase (°),
  • h represents the liquid suction height (m),
  • t represents the liquid suction time,
  • cr represents a fixed value, called the formal radius.

IEST Electrolyte Wetting Testing System Detail-3

2. Applications

  • Electrolyte performance evaluation

  • Electrode consistency assessment

  • Material / electrode surface-treatment process optimization

  • Battery performance prediction

  • Production process improvement

  • Research & development(R&D)

3. Electrolyte Wetting Characterization Solutions

3.1 Capillary Wetting System: EWS Series – Simulation & electrode uniformity

Key Features:

  • Equipped with a high-precision vision acquisition system, ensuring stable and efficient test repeatability.
  • Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
  • Applicable Samples: anode electrode
  • The greater the compacticion of the electrode, the lower the porosity, resulting in poorer electrolyte wetting.

IEST Electrolyte Wetting Testing System Details-4

3.2 Height Wetting System: CHT Series – Electrode uniformity & process stability

Key Features:

  • Equipped with a high-precision vision acquisition system, ensuring stable and efficient test repeatability.
  • Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
  • Applicable samples: Anode electrodes
  • Supports simultaneous testing of three parallel samples, demonstrating good consistency in electrolyte wetting.

IEST Electrolyte Wetting Testing System Details-10

IEST Electrolyte Wetting Testing System Details-11

3.3 Weight Wetting System: ETS Series

3.3.1 ETS-1000 – Evaluate Jelly Roll(JR) Wetting Time for Dry Cells

Key Features:

  • Equipped with a high-precision vision acquisition system, ensuring stable and efficient test repeatability.
  • Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
  • Applicable samples: Anode electrodes/Jelly Roll(JR) cells
  • Supports simultaneous testing of three parallel samples, demonstrating good consistency in electrolyte wetting.

IEST Electrolyte Wetting Testing System Details-7

 

3.3.2 ETS-2000 Dry Cell JR Weight Testing System

Key Technical Features

  • Weighing System: Maximum capacity 6 kg, accuracy ±0.1 g, meeting Jelly Roll (JR) test requirements;
  • Liquid Level Control: Integrated electrolyte tank level control system (syringe pump + height sensor) to reduce inter-group test errors caused by liquid level fluctuations;
  • Pressurized Testing: Added surface pressure fixture (pressure range: 0-0.4 MPa) with pressure film detection system for real-time monitoring of pressure variations during wetting;
  • JR Resistance: Expanded channels with an internal resistance meter to externally monitor changes in JR internal resistance during wetting.

IEST Electrode Wetting Testing System-Weighing Test System

Applications

1. Capillary Wetting System-EWS Series

IEST Electrolyte Wetting Testing System Details-5

  • Four different compaction densities of electrodes: 1 (1.35 g/cm³) < 2 (1.5 g/cm³) < 3 (1.6 g/cm³) < 4 (1.65 g/cm³)
  • The greater the density of the electrode, the lower the porosity and the worse the electrolyte wettability.

2. Weight Wetting System-ETS Series

IEST Electrolyte Wetting Testing System Details-8

  • Trimming three sets of anode electrode from the same batch (65*70mm)

3. Height Wetting System-CHT Series

IEST Electrolyte Wetting Testing System Details-13

  • The slopes of the 3 tested electrodes are consistent with each other, so is the wetting consistency of their electrolytes.

Video

Specifications

Capillary Wetting System-EWS Series

Model EWS1100
Pressure control range 0~500g
Pressure resolution / Accuracy 0.01g / ±0.3%F.S
Single-pixel precision 10μm
Liquid absorption capacity 2μL
Electrode dimensions 29*29mm

Weight Wetting System-ETS Series

Model ETS1100
Balance capacity 0~220g
Balance precision ±0.1mg
Electrode size 65*70mm

Height Wetting System-CHT Series

Model CHT 1000
Testing time 15min
Pixel precision 100μm
Electrode size 240*40mm

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IEST Electrolyte Wetting Measurement System

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