Description
1. Background and significance of battery consistency testing before shipment
In new energy vehicles or energy storage power stations, lithium batteries are often used in the form of multiple paralel modules or packs. Therefore, high consistency requirements are placed on the battery cells in the same module or pack. Otherwise, thermal runaway may occur easily due to overcharging/overdischarging of a certain battery cell, leading to many after-sales problems.
Electrochemical impedance spectroscopy (EIS) has good sensitivity and correlation with the SOC, SOH, internal temperature, internal short circuit, etc, of the battery celll. By usine fast EIS testing and neural network algorithm modeling, you can effectively screen the consistency othe battery cells and help the cascade utilization of the battery cells.
2. Creative Solution
Electrochemical impedance spectroscopy (EIS) can be used to characterize the resistance of electrochemical processes with diferent time constants. Introducing EIS testing betore battery shipment or after battery delivery, and comparing the impedance differences between diferent batteres, can (1) screen the consistency of batteries; (2) find abnormal batteries; (3) help analyze the failure mechanism of batteries!
3. BIT6000 Introduction
Functions & Features:
- Fast EIS Frequency Sweep Testing: Executes rapid, multi-channel coupled electrochemical impedance spectroscopy(EIS) across a wide 1500 Hz to 0.1 Hz frequency range, executing high-speed cell grading without compromising spectral data integrity.
- Ultra-Wide Capacity Envelope: Universally calibrated to evaluate massive cell spectrums scaling from 1 Ah to 1000 Ah, effortlessly optimizing sorting workflows for large-scale power batteries and high-capacity grid storage modules.
- Dynamic Multi-Parameter Fitting: Employs advanced internal algorithms for real-time mathematical curve fitting during batch battery consistency screening , enabling high-precision rapid compartmentalization and abnormal cell detection.
- Unified Multi-Modal Characterization: Combines high-accuracy Open Circuit Voltage (OCV) profiling, Direct Current Internal Resistance (DCR) evaluation, and continuous constant-current testing parameters into a centralized automated testing sequence.
Applications
1. Application scenario
2. ElS Test of Battery With Large Capacity & Low Internal Resistance.
-
IEST’s BIT6000 can easily test the EIS of batteries with large capacity (2Ah~1000Ah) and low internal resistance (0.05mΩ~100mΩ). We also support customization various testing fixtures and automation testing equipment.
Note: The EIS test frequency range can be adjusted according to the production line progress and process section
3. Case 2
3.1 EIS screening is conducted on 30 prismatic cells with a capacity of 50Ah each (at 50% state of charge) over a frequency range from 1500Hz to 0.1Hz.
- Especially for the battery represented by the green line, its impedancein the high-frequency region is consistent with other batteries, and only the impedance in the medium and low-frequency regions has a large difference. In this case, if only the electronic resistance or 1000Hz impedance is tested, it cannot be effectively distinguished, but swept frequency EIS can effectively screen and identify!
3.2 EIS screening is conducted on 40 cylindrical cells with a capacity of 30Ah each (at 6.5% state of charge) over a frequency range from 1500Hz to 0.1Hz.
- In zone Ⅰ: For ohmic impedance and SEI impedance, the 30 batteries are distributed relatively concentratedly, with no obvious differences; In zone Ⅱ: Rct is divided into two concentrated areas, indicating that there are certain differences in the ionic impedance of the 40 batteries, which will affect the capacity after long cycles.
4. EIS Test Before Module Assembly (Battery Consistency Screening)
- For battery manufacturers producing and assembling modules/packs, EIS testing can be used to check the quality and consistency of battery in the same module/pack.
- For EV/energy-storage manufacturers sourcing batteries externally, EIS testing ensures incoming battery quality to maintain the consistency of battery in the same module/pack.
Traditional Battery Sorting Method:
lEST’s Innovative Battery Sorting Method:
Specifications
| Product Type | Battery Impedance Tester | Adjustable Prismatic Battery Testing Apparatus | Adjustable Cylindrical Battery Testing Apparatus |
|---|---|---|---|
| Photo |  |
 |
 |
| Model | BIT6000 | APTB1000 | ACTB1000 |
| Voltage control accuracy | ±0.006% F.S | Applicable to all kinds of prismatic batteries | Applicable to cylindrical batteries 18650/21700, etc. |
| Current control accuracy | ±0.05% F.S | ||
| EIS frequency range | 1500Hz ~ 0.1 Hz | Maximum length * width * height: 284 * 94 * 255 mm |
Maximum length: 130 mm |
| EIS test range | 0.05mΩ ~ 100mΩ | Maximum tab spacing: 40 ~ 240 mm |
Diameter range: 18 ~ 50mm |
| Applicable battery capacity | 2Ah ~ 1000Ah Li-ion battery | (Other sizes can be customized) | (Other sizes can be customized) |
Download
IEST Battery Consistency & Battery Impedance Tester
