IEST Powder Resistivity & Compaction Density Measurement System (PRCD3100)

Introduction: The PRCD3100 is a premier powder characterization platform engineered for the simultaneous, high-precision evaluation of powder resistivity and compaction density. Unifying advanced electronic thickness-resistance sensing with a highly versatile two-probe and four-probe testing matrix, it maps dynamic multi-layer conductivity changes under tightly regulated compression states. Ideal for advanced battery materials R&D and rigorous batch-to-batch battery powder consistency control.

Features:

  • Ultra-wide pressurization range (maximum 350MPa) and ultra-wide resistance measurement range (1200MΩ).
  • Features on-demand, fluid switching between two-probe and four-probe measuring architectures.
  • Multiple powder test modes: discrete pressurization, single-point pressure relief, steady-state pressure relief;
  • Fully automatic test software, free parameter setting, one-click start.
  • Real-time monitoring and output of pressure, pressure, ambient temperature, ambient humidity, thickness, resistance, resistivity, conductivity, compaction density and other parameter curves, and automatic saving of test data.
  • Furnished with standard reference thickness blocks and precision resistance verification modules certified by third-party metrology institutes.

Application:

  • Lithium/Sodium Cathode & Anode Powder Microstructural Evaluation (LCO, NCM, LFP, Graphite, etc.)
  • Conductive Carbon Agents, Carbon Nanotubes, & Functional Battery Slurry Additive Screening
  • Solid-State Electrolyte Powder Particle Rearrangement & Volumetric Compactibility Diagnostics
  • Cross-Industry Micron-Sized Powder Materials Compaction Density & Resistance Profiling

Description

1. Principle of Electrode Wetting

The Lucas–Washburn Equation is commonly used to describe the dynamic of liquid absorption in electrode pores, as represented by the equation below:

  • r represents the radius of the capillary (m),
  • σ represents the surface tension of the imbibition fluid (N/m),
  • η represents the viscosity of the imbibition fluid (Pa*s),
  • θ represents the contact angle of the wet phase (°),
  • h represents the liquid suction height (m),
  • t represents the liquid suction time,
  • cr represents a fixed value, called the formal radius.

IEST Electrolyte Wetting Testing System Detail-3

2. Applications

  • Electrolyte performance evaluation

  • Electrode consistency assessment

  • Material / electrode surface-treatment process optimization

  • Battery performance prediction

  • Production process improvement

  • Research & development(R&D)

3. Electrolyte Wetting Characterization Solutions

3.1 Capillary Wetting System: EWS Series – Simulation & electrode uniformity

Key Features:

  • Equipped with a high-precision vision acquisition system, ensuring stable and efficient test repeatability.
  • Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
  • Applicable Samples: anode electrode
  • The greater the compacticion of the electrode, the lower the porosity, resulting in poorer electrolyte wetting.

IEST Electrolyte Wetting Testing System Details-4

3.2 Height Wetting System: CHT Series – Electrode uniformity & process stability

Key Features:

  • Equipped with a high-precision vision acquisition system, ensuring stable and efficient test repeatability.
  • Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
  • Applicable samples: Anode electrodes
  • Supports simultaneous testing of three parallel samples, demonstrating good consistency in electrolyte wetting.

IEST Electrolyte Wetting Testing System Details-10

IEST Electrolyte Wetting Testing System Details-11

3.3 Weight Wetting System: ETS Series

3.3.1 ETS-1000 – Evaluate Jelly Roll(JR) Wetting Time for Dry Cells

Key Features:

  • Equipped with a high-precision vision acquisition system, ensuring stable and efficient test repeatability.
  • Enables in-situ real-time characterization of the electrolyte wetting rate for lithium-ion battery anode electrodes.
  • Applicable samples: Anode electrodes/Jelly Roll(JR) cells
  • Supports simultaneous testing of three parallel samples, demonstrating good consistency in electrolyte wetting.

IEST Electrolyte Wetting Testing System Details-7

 

3.3.2 ETS-2000 Dry Cell JR Weight Testing System

Key Technical Features

  • Weighing System: Maximum capacity 6 kg, accuracy ±0.1 g, meeting Jelly Roll (JR) test requirements;
  • Liquid Level Control: Integrated electrolyte tank level control system (syringe pump + height sensor) to reduce inter-group test errors caused by liquid level fluctuations;
  • Pressurized Testing: Added surface pressure fixture (pressure range: 0-0.4 MPa) with pressure film detection system for real-time monitoring of pressure variations during wetting;
  • JR Resistance: Expanded channels with an internal resistance meter to externally monitor changes in JR internal resistance during wetting.

IEST Electrode Wetting Testing System-Weighing Test System

Applications

1. Capillary Wetting System-EWS Series

IEST Electrolyte Wetting Testing System Details-5

  • Four different compaction densities of electrodes: 1 (1.35 g/cm³) < 2 (1.5 g/cm³) < 3 (1.6 g/cm³) < 4 (1.65 g/cm³)
  • The greater the density of the electrode, the lower the porosity and the worse the electrolyte wettability.

2. Weight Wetting System-ETS Series

IEST Electrolyte Wetting Testing System Details-8

  • Trimming three sets of anode electrode from the same batch (65*70mm)

3. Height Wetting System-CHT Series

IEST Electrolyte Wetting Testing System Details-13

  • The slopes of the 3 tested electrodes are consistent with each other, so is the wetting consistency of their electrolytes.

Video

Specifications

Capillary Wetting System-EWS Series

Model EWS1100
Pressure control range 0~500g
Pressure resolution / Accuracy 0.01g / ±0.3%F.S
Single-pixel precision 10μm
Liquid absorption capacity 2μL
Electrode dimensions 29*29mm

Weight Wetting System-ETS Series

Model ETS1100
Balance capacity 0~220g
Balance precision ±0.1mg
Electrode size 65*70mm

Height Wetting System-CHT Series

Model CHT 1000
Testing time 15min
Pixel precision 100μm
Electrode size 240*40mm

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IEST Electrolyte Wetting Measurement System

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