IEST Application Engineering Team

IEST Application Engineering Team

Quantifying Electrode Brittleness in Lithium-ion Battery Manufacturing: Why Automated Folding Fatigue Metrology Outperforms Manual Inspection

Electrode flexibility enhancement by coating: bare aluminum foil (12 μm) shows 1.1 cycles vs coated electrode (177 μm) at 1.9 cycles — a 66.7% improvement in folding resistance for cathode electrodes.

Abstract Electrode brittleness testing evaluates the mechanical deformation tolerance of lithium-ion battery current collectors and composite coatings under cyclic bending strain, serving as the critical predictor for electrode edge cracking and web breaks during high-speed winding. Conventional manual 180° folding…

Battery Mechanical Properties: The Root Factor Governing Long-Cycle Life from Single Particles to Full Cells

Multi-scale lithium-ion battery failure mechanisms, linking active-material stability, binder interface behavior, mechanical stress, battery mechanical properties fracture, and external mechanical loading to cell failure.

Abstract Battery mechanical properties represent the fundamental physical factors governing lithium-ion battery degradation, cycle life stability, and operational safety. While electrochemical metrics such as specific capacity and ionic conductivity determine theoretical performance, mechanical failures—including single-particle cracking, binder delamination, electrode expansion,…

Conductive Additives for Li-ion Batteries: From Powder Resistivity to Battery Rate Capability

Powder resistivity and compressed-density curves for conductive carbon measured under increasing pressure, showing the coupled electrical and compaction response.

Abstract Conductive additives are essential components in lithium-ion battery electrodes, typically added at 1–3 wt% to establish electronic conduction networks. The selection and dispersion quality of conductive additives directly determine rate capability, cycle life, and low-temperature performance. This article evaluates…

Power Battery vs. Energy Storage Battery Testing: A Comprehensive Comparison of Standards, Materials, and Methods

Battery application scenarios by IEST Instrument illustrating Electric Vehicles (EV) and Energy Storage Systems (ESS) where advanced multi-level battery characterization and testing solutions are implemented.

Abstract Power battery vs. energy storage battery testing differs fundamentally in test objectives, charge/discharge protocols, temperature profiles, and cycle life requirements. Power batteries (EVs) are tested primarily for rate capability, fast-charge performance, and low-temperature discharge under constant current conditions per…

Lithium Battery Failure Analysis: A 7-Dimensional Characterization Guide for Root Cause Identification

Lithium-ion battery degradation mechanisms — capacity loss, internal resistance growth, and lithium inventory depletion — categorized for failure analysis of NCM/Si pouch cells.

Abstract Lithium battery failure analysis is a systematic, multi-scale diagnostic process that identifies the root causes of performance degradation — including capacity fade, impedance rise, and safety events — by decomposing cell behavior into distinct mechanical, electrochemical, and structural failure…

Advanced Powder Materials: IEST SPFT Enable B/Zr Co‑Doping for Lattice Regulation and Internal Stress Relief in Ultra‑High‑Nickel Single‑Crystal Cathodes

single-crystal cathode research published in Advanced Powder Materials: IEST SPFT2000 Single Particle Force Tester by IEST Instrument measuring single-particle compressive strength (Force-Displacement curves) and micro-cracking behavior for SCNCM and Zr/B modified cathodes across 500 and 1000 cycles, citing IEST Instrument technical support.

Abstract B/Zr co-doping is a lattice-bulk regulation strategy for stabilizing ultra-high-nickel single-crystal cathodes by coordinating bulk lattice reinforcement with surface structural protection. In this Advanced Powder Materials (DOI: 10.1016) study, the authors investigates single-crystalline $LiNi_{0.92}Co_{0.04}Mn_{0.04}O_2$ (SNCM) and develops SCNCM@0.5%Zr/B to…

Nature Energy: Xueliang Sun’s Team Reveals Solid Electrolyte Electronic Conductivity as the Root Cause of Self-Discharge in ASSBs

Nature Energy paper on electronic conductivity of solid electrolytes causing physical self-discharge in all-solid-state batteries.

Abstract Solid electrolyte electronic conductivity has received far less attention than ionic conductivity, but even a small electronic leakage current can cause physical self-discharge in all-solid-state batteries (ASSBs). In a Nature Energy study, Changhong Wang, Xueliang Sun, and their colleagues…

Advanced Materials: IEST SPFT2000 Quantitatively Stress-Chemical Coupling Drives Multi-Step Phase Transition Degradation in Single-Crystal Ultra-High-Nickel Cathodes

Advanced Materials article header on single-crystal Ni-rich cathodes alongside IEST SPFT2000 single particle tester, paper Acknowledgements citing IEST support, and single particle force-displacement curves.

Abstract A research team led by Prof. Fan Xinming at Central South University and Prof. Yang Yong at Xiamen University investigated the chemo-mechanical degradation of LiNi₀.₉₂Co₀.₀₄Mn₀.₀₄O₂ (SC-N92) single-crystal Ni-rich cathodes cycled at elevated cutoff voltages. The study was published in…

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